New Info:
Heater
The heater miraculously turned on with automation, even though the main display does not function. I was 100% blown away that it worked.
It shows notable issues, including rust on the heating chamber, plug, and other components, clearly indicating it is at the end of its life cycle. I would not expect more than another 1–12 months of remaining life.
At this time, it does turn on and heat. There is only a small drip at the drain plug, which can easily be fixed by lubricating and resealing or replacing the drain plug and O-ring (~$25).
The heater heats quickly, but it may soon have difficulty reaching above 94–95°F — a common final symptom when these units are failing. Full testing was limited due to different water levels in the pool and spa.
Cost summary (this section only)
• Drain plug / O-ring repair: ~$25
• Full heater replacement (when it fails): not estimated here (typically $4,000–$5,000+ installed for a comparable unit)
Old Info
Heater
The heater is clearly older than 20 years old, with heavy sun exposure, rust, and corroded parts visible.
I would not spend any money trying to repair or update this unit. It is due for full replacement.
A comparable replacement heater costs around $4,000. Installation (including plumbing, electrical, and gas connections) is less than $1,000.
At the time of replacement, update the gas line with a drip leg (~$300 extra).
First, have the gas company test the existing gas line for free to confirm it is safe and holding pressure before any work begins.
Cost summary (this section only)
• New heater + installation: ~$5,000
• Gas line drip leg addition: ~$300
• Gas line safety test: $0 (gas company)
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